Chuck Chaplinski is not your average
truck enthusiast. Chaplinski is not the kind of guy to just go buy a
new Ford off the lot at the local dealership, take it home and park
it in his driveway for weeks on end. He's also not the kind of guy to
take what Ford offers and accept it as the best his truck can be. No,
Chaplinski is the kind of mad genius who believes almost everything
can be improved, and his truck-owning history proves it.
This Minnesota-based iron worker and
fabricator has updated and tweaked 10 different trucks in the last 28
years, and has a simple methodology as to why.
"I build a truck every time there's a
major body change or a power train change," Chaplinski explained.
"I have built a '90 crew cab, I've built an '83, '85, '90, '92,
'96, '99 and a 2003, 2005 and a 2008 and now a 2011. There have been
major changes at every point in time."
Chaplinski's 2008 six-wheel project
featured a 12-volt over-hydraulic ram system that lifted the bed with
eight-inch air springs, and he's always looking for that next great
innovation that will turn heads on the road.
One Of A Kind
It all comes down to being unique for
Chaplinski. He's also not one of those guys who is fine with being
one of the 342 owners with the same truck in his city; no, he's got
his mind set on driving a unique vehicle, and works hard to make that
happen.
"I like to drive something different
that no one else has," he said. "You get to the point where you
go down the road and meet yourself, no matter what you buy. This was
a way to do something that is all yours."
Chaplinski's company, Chanlin, Inc.,
does custom manufacturing for large companies across the country, and
compared to the large-scale work he does on a daily basis, this
project is almost small potatoes.
For 2011, Chaplinski bought a Ford 450
Super Duty crew cab long box, rolled up his sleeves, and got to work.
The rear tandem drive is an aftermarket
of his own, with an11.5-inch American rear end in it. The ratio on
all rear ends are 410, and the truck is powered by a power divider,
gear box Chaplinski built himself, and he also had the shaft and
gears specially made for it. An air shift on the box shifts in and
out.
A Johnson-made pump was installed, and
maintained under load from 140 to 170 degrees.
Chaplinski also installed Positraction
limited-slip rear ends, and the ends are also equipped with MAG-HYTEC
aluminum covers for added cooling and fluid. The Ford's wheels are
17-inch aluminum, on the tandem part in the back, converted to 8 on
6.5. Chaplinski ended up having to create and manufacture adapters
for them to make it all work like he wanted.
One of the few areas of the truck that
remain untouched is the transmission, a torque shift model. The truck
weighs 12,500 pounds completely unloaded, and the eight-foot box,
equipped with 24,000-pound Superglide 5th wheel, automatically moves
back, making for easy towing. There is also room to give clearance
for the Airdam on the back.
The hitch has been modified with two
Firestone air bags, and with the flick of a switch, the hitch rises
five inches, for additional clearance.
Technology Rules
One of the more impressive and
eye-opening aspects of the Ford can be found in the box, where there
is a control center that runs everything. Two compressors control the
hydraulic system, and all the air valves are also in there. The fuel
tanks are in the running boards, 75 gallons between the two tanks,
with an additional 25 in the back of the box.
Chaplinski installed a Pace Edwards
roll top on the box, which is automatic and powered. The truck has a
full air suspension on the back, with leveling control valves, so it
never changes height. Added to the cab is a TV screen with cameras
from AgCam, that are day and night equipped, infrared, and with a
magnetic mount, which means you can put them on the rear of the truck
and see what's behind, even at night. The video system is all radio
controlled, not wired.
"I can put them in the trailer to
watch my load inside," Chaplinski said. "I can run down the road
with two trailers and watch both, within a quarter of a mile."
Purely for looks, the hub caps on the
truck are self centering, so the Ford logo always sits horizontal.
Looking Forward
Chaplinski explained he will always put
the previous truck model he had been working on back to stock before
working on the new one.
"The new one's the only thing I want
to work with," Chaplinski said.
Watch for this manufacturer to continue
to push the limits in the future, and the next time Ford comes out
with a new body type or power train change, know Chuck is already
planning what he'll do with his new truck.